Industry 4.0 & Digital Transformation Enthusiast | Business Strategist | Avid Storyteller | Tech Geek | Public Speaker
According to ISO - International Organization for Standardization, we are at a stage within Industry 4.0 where some of the new disruptive technologies are mature enough to be leveraged by the industry (referred to as โ๐๐ง๐๐๐ฅ๐๐ซ๐ฌโ).ย As part of this journey, there are also a set of design principles that are currently under development and of high relevance for archiving successful implementation of smart manufacturing (referred to as โ๐๐ง๐ก๐๐ง๐๐๐ซ๐ฌโ) ๐๐ก๐ซ๐๐ ๐ค๐๐ฒ ๐๐ก๐๐ซ๐๐๐ญ๐๐ซ๐ข๐ฌ๐ญ๐ข๐๐ฌ ๐ญ๐ก๐๐ญ ๐๐ฅ๐ฅ๐จ๐ฐ๐๐ ๐ญ๐๐๐ก๐ง๐จ๐ฅ๐จ๐ ๐ข๐๐ฌ ๐ญ๐จ ๐๐๐๐จ๐ฆ๐ โ๐๐ง๐๐๐ฅ๐๐ซ๐ฌโ: โช๏ธย Cheap and abundant data storage โช๏ธย Fast and responsive computers and calculation power โช๏ธย Ubiquitous and place-independent connectivity Together these Enablers serve as the basis for todayโs accelerated digital transformation. When the โEnablersโ are fully utilized along with the โEnhancersโ there will bound to be new disruptive scenarios as we collectively transition into a โSmart Industryโ.ย The future effects will lead to: โช๏ธย ๐๐ข๐ซ๐๐ฎ๐ฅ๐๐ซ ๐ฆ๐๐ง๐ฎ๐๐๐๐ญ๐ฎ๐ซ๐ข๐ง๐ : the possibility to make products and production more sustainable and take advantage of retired products and their collected lifecycle information, filter out the essence, and use feedback for improving the manufacturing processes as well as the product itself. โช๏ธย ๐๐จ๐๐๐ฅ-๐๐๐ฌ๐๐ ๐ฉ๐ซ๐จ๐๐ฎ๐๐ญ ๐๐ง๐ ๐ฉ๐ซ๐จ๐๐ฎ๐๐ญ๐ข๐จ๐ง: the ability to utilize models at every point in the product lifecycle for the optimum use of the product. โช๏ธย ๐ ๐ฎ๐ฅ๐ฅ๐ฒ ๐๐ฎ๐ญ๐จ๐ฆ๐๐ญ๐๐ ๐๐๐๐ญ๐จ๐ซ๐ข๐๐ฌ: the ability to use new technologies to enable new configurations of production automated to a very high degree. โช๏ธย ๐๐ซ๐จ๐๐ฎ๐๐ญ ๐ฉ๐๐ซ๐ฌ๐จ๐ง๐๐ฅ๐ข๐ณ๐๐ญ๐ข๐จ๐ง: the possibility to make mass-produced products more personalized โช๏ธย ๐๐ซ๐๐๐ข๐๐ญ๐ข๐ฏ๐ ๐ฆ๐๐ข๐ง๐ญ๐๐ง๐๐ง๐๐: the possibility to act prior to an unfavorable event (e.g. failure) and use in-process monitoring to enable the identification of the optimum time to replace parts, and hence maximize the service life. โช๏ธย ๐๐๐ ๐ ๐๐จ๐ฆ๐ฉ๐ฎ๐ญ๐ข๐ง๐ : the possibility to have all automation, including real-time control, in the edge of the cloud. โช๏ธย ๐๐๐ซ๐ฏ๐ข๐ญ๐ข๐ณ๐๐ญ๐ข๐จ๐ง:ย the possibility to augment traditional physical products with related services. Hence, the product becomes a by-product of the service. โช๏ธย ๐๐๐ญ๐-๐๐ซ๐ข๐ฏ๐๐ง ๐๐ฎ๐ฌ๐ข๐ง๐๐ฌ๐ฌ ๐ฆ๐จ๐๐๐ฅ๐ฌ: business models that are developed and customized based on data from the business. The more data, the better the business model. For more information, I encourage you to read the full white paper here:ย https://lnkd.in/epYbS9re #industry40 #smartmanufacturing ******************************************** โข Followย #JeffWinterInsightsย to stay current on Industry 4.0 and other cool tech trends โข Ring the ๐ for notifications!
Thank you sharing info. Few thoughts from my side - 1. Do you think AR is matured enough to classify as Enablers and Virtualization is not so mature (and cloud is mature enough compartively) that it's part of Enhancers ? 2. When it comes to circular economy, it will be important that products are made upgradable by paying small fee instead of buying new products. 3. When you mention "Model based product and production" are you referring to digital twin during life cycle of product ? 4. Do we still need to talk about predictive maintenance ? OR will it not be worthwhile to focus on perspective maintenance ? 5. Lastly, cloud computing is common in IT world and manufacturing environment. But it's still far cry in process industries viz. Oil & Gas etc.
Dear Jeff Winter, indeed a nice chart. Unfortunately I could not find mentioning ICS-OT cyber security. I'm sure it is included in many locations but it must be shown as well. Important to mention here that 80% of IoT project do not deliver the expected benefits but 100% of projects increase the cyber attack surface. Raz Heiferman, Michal Zigelman. Bottom line, every project must be carefully examined prior convincing any organization to spend money..
I am truly amazed by the potential of IOT to transform our world. The interconnectivity of physical devices, vehicles, buildings, and other items embedded with electronics, software, sensors, and network connectivity is driving the creation of vast amounts of data. And with new use cases emerging every day, I believe we've only scratched the surface of what's possible with IoT technology. From healthcare to transportation, manufacturing to energy, the impact of IoT on various industries is already starting to be felt. But it's not just about the technology itself. Ensuring the safe and secure exchange of data between IoT devices is crucial, and I look forward to seeing how the industry will address these important issues.
Very good document. It is seen that the digital twins became a core of smart factories. Nearly all technologies, enablers or enhancers, it doesnt matter, are the components of digital twins. But the complete architecture of the smart factory is missing. It is a question for a million of millions...
Good informative piece. What I am not seeing here is people. Digital skills to deliver and manage these enablers and enhancers, and the skills to utilise the data created from them.
Interesting distinctions. Prior to this, they tended to fall under a single "column". These make sense, except I might debate Additive Manufacturing and Robotics to a degree. As part of autonomous systems, these two areas provide a means to augment a company's offerings by being able to quickly change products being produced, thereby enhancing their offering. But I can see that it might be argued that they also "enable" a company to be able to offer a varying product more quickly and nimbly. My first thought when seeing those under enablers is that they might be classified incorrectly.
Maximizing the potential of smart manufacturing requires finding the perfect fit between enablers and enhancers. Implementing the right technologies and practices can help improve efficiency, reduce costs, and enhance quality in the manufacturing sector. I assume the key to success lies in careful evaluation and assessment of the compatibility of different enablers and enhancers and determining their feasibility for implementation. This includes looking at factors such as cost, resources, and the availability of skilled personnel. Interesting whitepaper ๐
Functional safety looks like is missing from this list
question for you my friend, when you say " place-independent connectivity" is that like when you have infrastructure in a box. Like maybe for instance a solar powered battery operated solution with cellular as an example? so you can drop it anywhere and you dont need to have any Jacks to plug into, or wifi to access. Make sense? Thanks, Dave
CMO at SwipeGuide | Frontline training, simplified.
1yNice overview! As a bigger topic, I'm missing "Training" and "Empowering frontline teams" Quite strange that it's not mentioned separately in this whitepaper (only once under simulation) especially since the average American manufacturing company had an employee turnover rate of around 37% in 2022 (according to theย The Association for Manufacturing Excellence (AME)) = big problem for most companies.